Date
Tuesday, July 21, 2026
Time
4:15 PM - 4:45 PM
Location Name
Room 11, Level 2
Name
Your City is Growing but Your Plant Site is Not: Footprint Efficient Wastewater Treatment Expansion
Track
Cleanwater Technology
Description
Some wastewater treatment plants in Kentucky and Tennessee are experiencing rapid population driven increases in influent flow, loading, or both. Other utilities are seeing large population growth so far from existing treatment facilities that increasing the size of existing collection systems is not feasible. Both of these scenarios can put a utility in a difficult situation, they either need to treat more load on a limited an existing site, or construct a new facility in an urban environment that doesn’t have any nice, ready to develop 50-acre lots available. As such, this paper will seek to evaluate strategies that can be used by utilities to serve more people in their communities while utilizing recent industry advancements to keep the land required to treat the generated wastewater at a minimum.
This paper presents two complementary and cost effective approaches that utilities can employ to expand capacity within the limits of their existing footprint: (1) load reduction to secondary treatment through primary filtration or other carbon diversion strategies, and (2) process intensification to increase biomass inventory and treatment capability within existing tanks.
Load Reduction & Carbon Diversion:
Primary filtration technologies, such as cloth media primary filters, have demonstrated the ability to remove 70–85% of TSS and 45–60% of BOD—significantly higher than conventional primary clarification. By diverting particulate carbon to the solids stream, utilities can reduce the organic loading on secondary treatment processes, improve clarifier performance, reduce aeration energy demands, and create additional digester feedstock for energy recovery through anaerobic digestion. These strategies are particularly attractive for constrained sites, as primary filtration systems require a fraction of the footprint of traditional primary clarifiers and can defer or eliminate the need for costly additional secondary tankage. Adding primary filtration to a WWTP can have the same capacity impact as doubling the bioreactors.
Process Intensification:
Advanced biological process intensification technologies—including Integrated Fixed Film Activated Sludge (IFAS), Membrane Aerated Biofilm Reactors (MABR), Aerobic Granular Sludge (AGS), and Mobile Biofilm Activated Sludge (MBAS)—offer substantial gains in treatment capacity without major civil construction. These technologies increase total biomass inventory by adding attached or granular biomass that can achieve higher SRTs for slow growing nitrifying bacteria, improve settling characteristics, and enhance nutrient removal performance. Membrane Bioreactors (MBRs) also provide by replacing clarifiers with membrane separation, enabling operation at MLSS concentrations two to three times higher than conventional activated sludge.
The presentation will explore case studies that demonstrate successful implementation of both carbon diversion and intensification technologies to achieve nitrification, enhanced nutrient removal, and substantial capacity increases using existing infrastructure. The case studies show that these approaches offer utilities a powerful toolbox for meeting future capacity needs while minimizing capital cost, land acquisition, and construction impacts.
Conclusion:
For utilities facing rapid growth, limited land availability, or constrained sites, a combined strategy of carbon diversion and process intensification provides a practical, scalable pathway to achieve long term capacity requirements that maximize treatment performance while minimizing cost and footprint.
Speakers